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CRANES (MACHINE HISTORY) 

ORIGINS OF THE MODERN DAY CRANE

A crane is a lifting machine equipped with a winder, wire ropes or chains and sheaves that can be used both to lift and lower materials and to move them horizontally. Put in basic terms, it uses one or more simple machines to create mechanical advantage to enable the movement of loads beyond the normal capability of a human. The principles of operation of today's CRANE EQUIPMENT is taken for granted, however, we thought you might be interested in learning a bit about the history of the Crane and its development into the modern age of technology.

CRANE EQUIPMENT MIDDLE AGES TECHNOLOGY

During the High Middle Ages, the tread-wheel crane was reintroduced on a large scale after the technology had fallen into disuse in western Europe with the demise of the Western Roman Empire. Generally, vertical transport was done safer and cheaper by cranes than by customary methods.

Typical areas of application were harbours, mines, and, in particular, building sites where the tread-wheel crane played a pivotal role in the construction of the extremely tall Gothic cathedrals.

An important development in crane design occurred during the Middle Ages, when a horizontal arm known as a jib was added to the boom. The jib was attached to the boom in a way which allowed it to pivot, allowing for an increased range of motion. By the sixteenth century, cranes were built with two treadmills, one on each side of a rotating housing containing the boom.

Apart from tread-wheels, medieval depictions also show cranes to be powered manually by windlasses with radiating spokes, cranks and by the 15th century also by windlasses shaped like a ship's wheel. To smooth out irregularities of impulse and get over "dead-spots" in the lifting process, flywheels are known to be in use as early as 1123 AD.

Medieval cathedrals have been towering above European cities for centuries. Their surviving construction is testimony to the engineering capabilities of the people who built them. Taking literally hundreds of years to build, these great Gothic buildings and the skilful carpenters and masons responsible for their construction are to be held in awe. The contractors on these building sites were usually peasants of the lower class. Cathedrals were built on old church sites throughout Europe and the world to spread the religion of Christianity.

CRANE EQUIPMENT in the Middle Ages was used to build Europe's cathedrals. The crane would be fixed on top of a wall as it was being constructed and was powered by men running inside two large wheels on each side.

A medieval crane, the same as many of its modern counterparts, was built on site and often on the building itself. Its function was the same as today's CRANE EQUIPMENT, to lift heavy objects from one location to another and from one level to another by means of a cable that extended and contracted.

Where modern and medieval CRANE EQUIPMENT differs is in the source of power used to enable the crane to function. Medieval cranes employed people to wind and unwind the cable. The cable was spooled around a shaft that extended into what is best described as a "human sized hamster wheel. The shaft rotated as a person walked either forward or backward inside the wheel. The tread-wheel crane became indispensible during construction of large buildings in medieval Europe.

The medieval tread-wheel was a large wooden wheel turning around a central shaft with a tread-way wide enough for two workers walking side by side. While the earlier 'compass-arm' wheel had spokes directly driven into the central shaft, the more advanced 'clasp-arm' type featured arms arranged as chords to the wheel rim, giving the possibility of using a thinner shaft and therefore providing a greater mechanical advantage.

Click on images below for larger view

Reconstructions of Medieval cranes

In contrast to modern CRANE EQUIPMENT, medieval cranes and hoists, much like their counterparts in Greece and Rome were primarily capable of a vertical lift, and not used to move loads for a considerable distance horizontally as well. Because of this, lifting work was organized at the workplace in a different way than today. In building construction, for example, it is assumed that the crane lifted the stone blocks either from the bottom directly into place, or from a place opposite the centre of the wall from where it could deliver the blocks for two teams working at each end of the wall. Additionally, the crane master who usually gave orders to the tread-wheel workers from outside the crane was able to manipulate the movement laterally by a small rope attached to the load.

Slewing CRANE EQUIPMENT which allowed a rotation of the load and were therefore particularly suited for dockside work appeared as early as 1340.  It is noteworthy that medieval cranes rarely featured ratchets or brakes to forestall the load from running backward. This curious absence is explained by the high friction force exercised by medieval tread-wheels which normally prevented the wheel from accelerating beyond control.

Cranes were used in mediaeval ports and ship yards. The medieval crane on the waterfront in old town Gdansk, Poland is very interesting. Originating in the early 14th century, it unloaded cargo from ships for centuries.

Click on images below for larger view

 
Medieval Gantry port crane with building overhanging in the former Hanse town of Gdansk Medieval port crane, Gdansk, Poland Medieval port crane, Gdansk, Poland Medieval port crane, Gdansk, Poland
 
Medieval port crane, Gdansk, Poland  

 

Gdansk, an ancient Baltic seaport, sits five miles up river from the sea.  The ancient cargo-hoisting tower, the Great Crane built in 1441, hangs over the river. From inside the three-story building, workers lifted heavy cargo by pulling ropes by hand. The Great Crane is no longer used for boat cargo, but it’s a symbol of Gdansk as a powerful merchant port.   Gdansk is situated on the Motlawa River and the Baltic Sea. Everywhere you look in Gdansk's Old and Main Towns are references to ships or sailing. Impressive and impossible-to-miss is the medieval (15th century) crane that has stood as a monument to Gdansk's importance as a port city.

The tower crane is a modern form of balance crane. Fixed to the ground or "jacked up" and supported by the structure as the structure is being built, tower cranes often give the best combination of height and lifting capacity and are used in the construction of tall buildings. 

Tower crane at the inland harbour of Trier dates from 1774

Tower crane at the inland harbour of Trier dates from 1413

Medieval Tower Crane
 

Medieval Tower Crane in Andernach on Rhine River, Germany dates from 1554–1561

Medieval Tower Crane constructed in 1762;  1784 renovated; ruined state after 1865; 1989 reconstructed

Medieval Tower Crane situated in Lüneburg,  Germany. Constructed in 1379; reconstructed in 1797 after ice flood

Medieval Tower Crane situated in Bingen, Germany.  Constructed in 1487, 1819 renovated

Medieval Tower Crane situated in Oestrich-Winkel, Germany on the Rhine River.  Constructed 1744–1745

Medieval Tower Crane situated in Würzburg, Germany on the Main River.  Constructed 1767–1773

A crane constructed in 1742, used for mounting masts to large sailing vessels. Copenhagen, Denmark

According to the “present state of knowledge” unknown in antiquity, stationary harbor cranes are considered a new development of the Middle Ages. The typical harbor crane was a pivoting structure equipped with double tread-wheels. These cranes were placed on docksides for the loading and unloading of cargo where they replaced or complemented older lifting methods like see-saws, winches and yards.

Two different types of harbor cranes can be identified with a varying geographical distribution. While gantry CRANE EQUIPMENT which pivoted on a central vertical axle were commonly found on the Flemish and Dutch coastside, German sea and inland harbours typically featured TOWER CRANE EQUIPMENT where the windlass and tread-wheels were situated in a solid tower with only jib arm and roof rotating.

Interestingly, dockside cranes were not adopted in the Mediterranean region and the highly developed Italian ports where authorities continued to rely on the more labour-intensive method of unloading goods by ramps beyond the Middle Ages.

Unlike construction CRANE EQUIPMENT where the work speed was determined by the relatively slow progress of the masons, harbor cranes usually featured double tread-wheels to speed up loading. The two tread-wheels whose diameter is estimated to be 4 m or larger were attached to each side of the axle and rotated together. Today, according to one survey, fifteen tread-wheel harbor cranes from pre-industrial times are still extant throughout Europe. Besides these stationary cranes, floating cranes which could be flexibly deployed in the whole port basin came into use by the 14th century.

From the Middle Ages through the 18th century, human-powered cranes were used throughout Northern Europe for unloading heavy cargo on docks and lifting materials at construction sites. These ingenious mechanical devices played an important part in the economic and social development of the cities that owned them. Cranes were often depicted in significant etchings, paintings, and manuscripts and were included in city maps and plans. It seems that their physical size and their economic importance made them symbols of pride for the trades that employed them and for the communities that benefited from their use.
 

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CRANE  EQUIPMENT - CRANES (MACHINE HISTORY)