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CRANES (MACHINE HISTORY)

The principles of operation of today's CRANES is taken for granted, however, we thought you might be interested in learning a bit about the history of Cranes and their development into the modern age of technology.  Cranes are lifting machines equipped with a winder, wire ropes or chains and sheaves that can be used both to lift and lower materials and to move them horizontally. Put in basic terms, they use one or more simple machines to create mechanical advantage to enable the movement of loads beyond the normal capability of a human.

From the ancient Egyptians to the Greek and Roman Empires following through to the Middle Ages, the Industrial Revolution and into technologies available today, the concepts and ideas inspired by mankind's requirements to be able to lift heavy loads in order to construct towering buildings and enable other large scale engineering feats to become possible, is a fascinating source of reading material.  We hope you enjoy and find useful, the information provided.  There are also a large number of photographs to view and download.

ORIGINS OF MODERN DAY CRANES

CRANES AND THE CONSTRUCTION OF THE HOOVER DAM

Hoover Dam, once known as Boulder Dam, is a concrete arch-gravity dam in the Black Canyon of the Colorado River, on the border between the U.S. states of Arizona and Nevada. When completed in 1936, it was both the world's largest hydroelectric power generating station and the world's largest concrete structure. It was surpassed in both these respects by the Grand Coulee Dam in 1945. It is currently the world's 35th-largest hydro-electric generating station.

Image of Hoover Dam then called Boulder DamWhen the construction of the Hoover Dam began in 1931, more than 5000 people were brought in to work on it.  Although construction actually began on the Hoover Dam in 1931, site testing for the project had begun early in the 1920's. The necessity of such a dam had been obvious for at least two decades, and the idea had been brought forth in administrations from Teddy Roosevelt onwards.

The cycles of drought and flood in the American southwest incapacitated the growth of the agricultural industry; it was felt that a dam that could control the Colorado River would also provide hydroelectric power, eventually rendering the dam self-financing.

The growth of Las Vegas and Southern California as major metropolitan centers also depended, to a large extent, on the availability of water and power.

When the Swing-Johnson bill detailing the Hoover Dam project passed in Congress in 1927, construction companies around the country began to look over the proposals. Most agreed that the plan was too ambitious, too difficult, the landscape was too unforgiving, and the technology not advanced enough to build a dam of that size. Still, in March of 1931 five bids were made on the project; Six Companies, Incorporated--a conglomeration of half a dozen smaller construction companies won the job with a bid for $48,890,955, a figure only $24,000 over the Bureau of Reclamation estimate.

Because the dam site was so remote, the first job was to lay roads and railroad lines, and amass materials needed around the site. Men were hired on at the Six Companies office in Las Vegas, and the real work commenced. Much had to be accomplished before the concrete was poured. The Colorado River, most importantly, had to be diverted.

Four diversion tunnels were cut over a period of a year through the bedrock of Black Canyon; when complete, these were lined with concrete. Two cofferdams were built just upstream from the dam site to protect the construction site from flooding. The construction of the upper cofferdam started in September 1932, before the river was diverted. A temporary horseshoe-shaped dike protected the cofferdam on the Nevada side of the river. After the Arizona tunnels were completed, and the river diverted, the work was completed much faster.  Work on the foundation excavations required removingImage of Hoover Dam approximately 1,500,000 cubic yards of material and was completed in June 1933. 

Once the cofferdams were in place and the construction site dewatered, excavation for the dam foundation began. For the dam to rest on solid rock, it was necessary to remove all the riverbed's accumulated erosion soils and other loose materials until sound bedrock was reached.

Due to the dam’s arch and gravity design, the side-walls of the canyon would bear the force of the impounded lake. The load of the water in the storage reservoir is resisted by both the gravity/mass of the dam, and by the arch of the dam pressing against and into the side walls of Black Canyon.

Image of Apache high scalersThe two vertical foundations for each of the arch walls (the Nevada side and Arizona side) had to be founded on sound "virgin" rock; free of the cracks and the weathering that surface rock of the canyon walls had from thousands of years of weathering and exposure.  Suspended "high scalers" laboriously chipped and shaved at the rock walls of the canyon, creating a smooth surface to which the dam's walls would adhere. It was the job of high scalers to hang dangerously by rope above the canyon to blast and remove weakened and loose rocks from the face of the Black Canyon cliffs where the ends of Hoover Dam would join.

Following the diversion of the river, the floor of the canyon was dredged down to bedrock. Only then could the pouring of the concrete begin. A major problem with a structure as large as the Hoover Dam was the cooling of the concrete. Engineers calculated that the massive amount of concrete would take over one hundred years to cool; when cool the dam would crack, rendering it useless. To avoid this, the dam was poured in rows and columns of blocks. Refrigerated water was pumped through the blocks in pipes, and the pipes were then shot full of concrete, rendering the dam a true monolith in entirely one piece. The dam itself was completed two years ahead of schedule, in 1935. Power generation began in 1936 and turbines continued to be added until 1961, when the last one went on line.

The completion of the dam drew massive crowds for Dedication Day, September 30, 1935. Franklin D. Roosevelt delivered the address, calling the Hoover Dam "an engineering victory of the first order, another great achievement of American resourcefulness, skill, and determination."

CRANES HISTORY - HOOVER DAM POLICE DEPARTMENT

The Hoover Dam Police Department has been a part of Hoover Dam from the very beginning of the project in the early 1930s. In addition to managing the formidable technical challenges associated with building this engineering wonder, the Bureau of Reclamation also addressed safety, security and law enforcement issues from the very start of construction.

Because the project was located on lands that were ceded by the State of Nevada to the federal government, maintaining order at the site was a federal responsibility. Initially, this enormous task was assigned to just one man, Claude Williams, a United States Marshal. Williams had oversight of the entire federal reservation, consisting of about 115 square miles, including the dam site, the construction camp, and Boulder City, the permanent community built 7 miles from the dam to house project workers, Six Companies officials, and Reclamation's administrative offices.

In August 1931, just a few months after construction started, a workers strike forced the federal government to address the need for a larger crew to maintain security and protect government property. The U.S. Attorney General authorised Reclamation to deputize 15 to 20 men, with the possibility of expanding the force should an emergency arise. The strike ended quickly, 5 days after it began, but the need for an ongoing police presence at the site was recognised.

Within a few weeks, Reclamation established a temporary police force of 9 employees, all deputised as U.S. Marshals. Oversight was divided between 2 ex-soldiers with police experience. Bud Bodell was Chief of Police within the Boulder City limits and Claude Williams was Chief Ranger on the rest of the reservation, including the construction areas. Williams was also responsible for the "gateway" at the reservation boundary, just west of the Boulder City limits, where all persons wishing to enter were required to show identification.

As construction of the dam proceeded and thousands of men and their families made their way to Boulder City desperately seeking work, the matter of preserving order became a greater concern. In 1932, Walker Young, the construction engineer for Hoover Dam, and Frank Crowe, general superintendent of Six Companies, Inc. (the builders of the dam) expressed the need for an adequate police force at the site. In 1933, a court case between the state of Nevada and Six Companies questioned the extent of the federal government's responsibilities for law enforcement on the reservation. Following this event, the Department of the Interior issued regulations prescribing new limits of authority for policing the Boulder City reservation for the rangers employed by the Bureau of Reclamation.

CRANES HISTORY - HOOVER DAM TOURISM

Thousands of visitors from all over the country and world flocked to the barren landscape to view the new engineering wonder and rapidly-filling reservoir, Lake Mead. As a federal engineering agency unaccustomed to hosting tourists, Reclamation teamed up with the National Park Service to address these new demands. In 1936, the two agencies signed an agreement whereby the Park Service agreed to be in charge of developing what was then the world's largest artificial lake for recreational purposes (and what is today, Lake Mead National Recreation Area - the nation's first national recreation area), and Reclamation accepted responsibility for tourist facilities at the dam and powerhouse.

Reclamation established a guide service to tell the story of the dam to the hundreds of tourists coming to the site in those early years.  Since construction of the site was generally complete by 1936 (some work on the powerplant continued into the 1960s), Reclamation focused its safety and security concerns on the dam and power plant.

But as European conflicts increased in the late 1930s, and as threats to America's national security increased, so did security measures at Hoover Dam and the role of the Hoover Dam Police Department. In 1939, all private boats were banned from Black Canyon (where the dam was constructed), and restrictions were placed on dam employees and visitors. Employees could only enter the dam for their specific duty times, and were not allowed to escort anyone else without specific authorisation. Visitors taking tours were under much closer supervision, and no one was permitted to enter the facility with a package larger than a lunch box or small camera except at the discretion of the chief guide. To enhance these measures, Reclamation increased its ranger force by several men.

Following the attack on Pearl Harbor in 1941, security was again reinforced at Hoover. As a major supplier of electricity to the U.S. defense industry, the dam was deemed to be a prime military target. Several concrete and steel bunkers, camoflagued in a veneer of local rock, were quickly built overlooking the dam. Soldiers manned these bunkers (known as "pillboxes") and a squad of riflemen was perched in the canyon walls 24 hours a day. Civilian vehicles were also escorted across the dam by the military, and additional lighting, gates, barriers, doors, alarm systems, and fencing were installed throughout the site.

Today, only one of the pillboxes remains, but the security and safety of Hoover Dam and its employees and visitors continues to be paramount. Events over past decades have required security measures to again be reinforced, and the Hoover Dam Police Department has enhanced its officers' expertise and specialised skills, and its technical surveillance capabilities, to meet the new law enforcement challenges at the site. The Department also partners, as needed, with private security contractors, the National Park Service and local law enforcement in Arizona and Nevada to meet the increased demands for overall physical security and emergency response at the dam.  The Hoover Dam Police Department is proud to maintain the legacy of providing for the safety and security of this engineering wonder and those who visit and work in it each and every day.

112 people died during the initial construction of the Hoover Dam, which was completed in 1935.   There are different accounts as to how many people died while working on the dam and who was the first and last to die. A popular story holds that the first person to die in the construction of Hoover Dam was J. G. Tierney, a surveyor who drowned while looking for an ideal spot for the dam. Coincidentally, his son, Patrick W. Tierney, was the last man to die working on the dam, 13 years to the day later. Ninety-six of the deaths occurred during construction at the site. However, another surveyor died prior to construction, while surveying a potential location for the dam, and these statistics do not include other incidental and coincidental (heat stroke, heart failure, etc.) deaths during construction.
 
The dam, an engineering wonder and national icon, is essential to life in the American Southwest. The water from its reservoir irrigates more than a million acres of land in the U.S. and Mexico, and supplies a population of more than 20 million in 3 states. Additionally, the dam produces more than 4 billion kilowatt-hours of electricity a year, and provides safe transit for more than 14,000 vehicles each day.

CRANES AT WORK ON HOOVER DAM BYPASS BRIDGE

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Consult this link for more information and photographs regarding cranes at work on the Hoover Dam during construction of the project. Announced in 2004, the Hoover Dam Bypass Bridge has been five years under construction. Due to be completed in 2010, the bridge has slowly been taking shape.  Modern day Cranes assist with lifting sections of the bridge into place.

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CRANES (MACHINE HISTORY)